





Concrete Mixing Plant
Concrete mixing station is a building material manufacturing equipment composed of five major systems including mixing host, material weighing system, material conveying system, material storage system, control system and other ancillary facilities. Its main working principle is to use cement, fly ash, mineral powder and other binder materials to mix gravel, sand, water, additives and other raw materials. It is suitable for large and medium-sized construction projects such as high-speed railways, hydropower, airports, roads, bridges and the production of high-quality concrete.
Our company has more than 20 years of design and production experience. We currently have HZS25-HZS360 concrete mixing plants, climbing bucket concrete mixing plants, tank top concrete mixing plants, PC special concrete mixing plants and environmentally friendly concrete mixing plants. The company can provide professional machine selection services according to customer needs.
Concrete mixing plant is an essential equipment for construction projects, with the following performance advantages:
Excellent mixing performance: The mixer adopts double-horizontal shaft forced mixing, uses high-wear-resistant liners and blades, the mixing arms and blades are reasonably arranged, the mixing time is short and the mixing uniformity is good, the unloading speed is fast, the residue is small, the service life is long, and it can provide high-quality concrete.
Good maintenance performance: Each maintenance area is equipped with a walkway or inspection ladder and has sufficient operating space. The main mixer can be equipped with a high-pressure automatic cleaning system with automatic alarm functions for oil shortage and over-temperature, which is convenient for equipment maintenance.
High reliability: The mixer has unique shaft end support and sealing technology, which greatly improves the reliability of the equipment. The main components of the electrical control system are selected from well-known international and domestic brands to ensure stable equipment quality.
Perfect industrial design: Industrial design ideas run through the entire product design process. The design organically combines ergonomics and aesthetics to make the whole machine beautiful and elegant, with a reasonable structural layout.
Accurate measurement: Various materials in the concrete mixing station are weighed independently, and all weighing is controlled by electronic scales and microcomputers. It has functions such as automatic adjustment, compensation, and alarm, and its operation is stable and reliable, and the measurement is accurate.
Simple operation: The whole machine can be controlled automatically, semi-automatically or manually. The computer has a good human-machine interface, which makes the operation intuitive, convenient and easy to master. At the same time, it can store and print report data.
High environmental performance: The concrete mixing station has good environmental protection functions. During the operation of the machine, the powder batching process is carried out in a fully closed system. The powder tank adopts a high-efficiency pulse back-blowing dust collector, which greatly reduces the pollution of dust to the environment. At the same time, the concrete mixing station adopts a silencer for the exhaust of the pneumatic system, which effectively reduces noise pollution.
HZS60


HZS60 concrete mixing plant is a set of fully automatic concrete mixing equipment consisting of batching, mixing, electrical control and other parts. It is suitable for medium-sized and above construction sites, prefabricated parts plants and commercial concrete production plants. Its main features: It adopts a modular structure, which is very convenient for installation and relocation of the whole machine, and the equipment cost is low. The main machine adopts LTJS1000 double-horizontal shaft forced concrete mixer, which has good mixing quality and high efficiency. Aggregates are batched by batching machines, with accurate measurement and high production efficiency. The batching of cement, water and liquid admixtures is measured by electronic scales, with high batching accuracy. The water supply system uses a water pump to supply water, which speeds up the water flow rate and sprays evenly. Aggregate feeding adopts a belt conveyor, which has a long service life and high working efficiency. The electrical control system uses all imported components, with reliable performance and easy operation.
Short mixing time, good mixing homogeneity, can provide you with high-quality concrete.
Electronic weighing is used for measuring various materials, which is accurate and reliable, and the measuring accuracy reaches or exceeds the national standard requirements.
Adopting advanced control technology, it has functions such as automatic adjustment, compensation, and alarm.
All internationally advanced electrical and electronic components are used to ensure the reliable operation of the equipment.
The main mixer adopts twin-horizontal shaft forced mixing technology, high wear-resistant lining and blade manufacturing technology, reasonable mixing arm and blade layout, and advanced lubrication design to make the mixing drum more durable.
The modular design makes the maintenance, installation, and transfer of the mixing station convenient and flexible, which can save you money.
Various material conveying technologies and equipment can provide you with various options to meet your site requirements.
A safe and comfortable operating environment provides you with an environmentally friendly product. Introduction to the main configuration:
1. Mixing system · Type: twin-horizontal shaft forced type ·Using oil cylinder unloading, which is convenient and fast. ·The mixing blades and liners are made of wear-resistant materials, which are durable and easy to disassemble and replace. · The mixer is reasonably designed, with short mixing time, low consumption, low noise and long life of wearing parts.
2. Electric control system · The electrical control system consists of a computer host, display, printer, communication cable, etc. · The batching system adopts microcomputer centralized control. The operation data of the mixing station can be saved for more than 10 years, which is convenient for setting and management. · The formula can be expressed in numbers, which is convenient for users to identify, and the number of formulas can reach dozens. · In the case of being separated from automatic control, the manual operation system can still complete the control of the mixing station, such as batching, mixing, unloading and other tasks. · The strong current part of this system is self-contained and completely separated from the weak current part, which improves the anti-interference ability of the weak current and greatly simplifies the strong current part, with advanced performance, high reliability and more convenient maintenance.
3. Lifting system · The aggregate lifting system adopts a belt conveyor. The conveyor has an upper cover and a lower pocket, which can adapt to all-weather work.
4. Aggregate temporary storage hopper · The temporary storage hopper can temporarily store a can of aggregate, saving batching time and improving productivity.
5. Aggregate weighing system · The aggregate weighing system consists of: aggregate bin, rack, weighing hopper, aggregate conveyor, sensor, etc. System description: · The aggregate bin is loaded by a loader or a feeding belt conveyor. · An arc gate feeder is set under the aggregate bin, and the arc gate is opened and closed by a cylinder. Combined with microcomputer centralized control, accurate batching can be achieved. · A horizontal belt conveyor is set under the weighing hopper. After the aggregate batching is completed, it is sent to the temporary storage hopper on the roof by the horizontal belt conveyor and conveyed by an inclined belt to wait for unloading into the mixer with other materials.
6. Cement weighing system · The cement weighing system consists of a cement weighing hopper, a pneumatic butterfly valve, a sensor, etc. · The cement weighing adopts a fully sealed device, and the weighing hopper is weighed by 3 sensors. · The weighing hopper material door adopts a pneumatic butterfly valve, which is flexible to open and tightly sealed.
7. Fly ash weighing system · The fly ash weighing system consists of a fly ash weighing hopper, a pneumatic butterfly valve, a sensor, etc. · The fly ash weighing adopts a fully sealed device, and the weighing hopper is weighed by 3 sensors. · The weighing hopper material door adopts a pneumatic butterfly valve, which is flexible to open and tightly sealed.
8. Water weighing system · The water weighing system consists of: a user-built water pool, a water pump, a water weighing hopper, a pneumatic butterfly valve, etc. · Under the control of the control system, the water pump transports the water in the pool to the water weighing hopper through a submersible pump. When the sensor weighs to the preset value, the pump stops. When unloading, the unloading pump is turned on to make the water flow into the mixer. The water pump is used to supply water to speed up the water flow rate and spray evenly.
9. Liquid admixture weighing system · The liquid admixture weighing system consists of: an admixture storage tank, an admixture scale, a water pump, a sensor, etc. · Under the control of the control system, the admixture pump pumps out the admixture in the admixture box. When the sensor measures the preset value, the butterfly valve closes. · When unloading, the pneumatic butterfly valve opens, allowing the admixture to flow to the water weighing bucket and flow into the mixer together with the water.
10. Air circuit system · The pneumatic system consists of an air compressor, a cylinder, a solenoid valve, air circuit components, etc. The compressed air in the air compressor enters each branch after being purified, decompressed, and refueled by the air source treatment unit. The pressure in the air circuit should be maintained within the range of 0.7-0.9Mpa in normal working conditions.
11. Screw conveyor · The cement conveying adopts a fully sealed device, and the discharge port and the metering hopper are softly connected without affecting the metering accuracy. · The material receiving port is a universal ball joint, which can adjust the angle deviation and has good sealing performance. · The gap between the spiral blade and the cylinder is small, and the transmission efficiency is high.
13. Cement silo ·Quantity: According to customer needs System description: ·Anti-overflow device is installed on the top of the cement silo, through which cement is blown in, reducing the load pressure of the cement silo and preventing dust from polluting the air. The arch-breaking device is placed in the cone, combined with the air system and control system, which can automatically break the cement arch in real time or manually.
14. Control room ·Colored sandwich panels are used, which have heat preservation and insulation functions. Equipped with heating and cooling air conditioners. ·The control room is spacious and bright, with a wide field of vision ·The control console is designed based on ergonomic principles and is comfortable to operate
This table is only used as a reference for data provision. You can design different styles of display by yourself.
HZS90




HZS90 concrete mixing station is a set of fully automatic concrete mixing equipment consisting of batching, mixing, electrical control and other parts. It is suitable for medium-sized and above construction sites, prefabricated parts factories and commercial concrete production plants. Its main features: It adopts a modular structure, which is very convenient to install and relocate the whole machine, and the equipment cost is low. The main machine adopts LTJS1500 or Sicoma 1500 double-horizontal shaft forced concrete mixer, which has good mixing quality and high efficiency. Aggregates are batched by PL2400 batching machine, which has accurate measurement and high production efficiency. The batching of cement, water and liquid admixtures are all measured by electronic scales, with high batching accuracy. The water supply system uses a water pump to supply water, which speeds up the water flow rate and sprays evenly. Aggregate feeding adopts a belt conveyor, which has a long service life and high work efficiency. The main components of the electrical control system are all imported, with reliable performance, easy operation and use, printing function, and air conditioning.
Short mixing time, good mixing homogeneity, can provide you with high-quality concrete.
Electronic weighing is used for measuring various materials, which is accurate and reliable, and the measuring accuracy reaches or exceeds the national standard requirements.
Adopting advanced control technology, it has functions such as automatic adjustment, compensation, and alarm.
All internationally advanced electrical and electronic components are used to ensure the reliable operation of the equipment.
The main mixer adopts twin-horizontal shaft forced mixing technology, high wear-resistant lining and blade manufacturing technology, reasonable mixing arm and blade layout, and advanced lubrication design to make the mixing drum more durable.
The modular design makes the maintenance, installation, and transfer of the mixing station convenient and flexible, which can save you money.
Various material conveying technologies and equipment can provide you with various options to meet your site requirements.
A safe and comfortable operating environment provides you with an environmentally friendly product. Introduction to the main configuration:
1. Mixing system · Type: twin-horizontal shaft forced type ·Using oil cylinder unloading, which is convenient and fast. ·The mixing blades and liners are made of wear-resistant materials, which are durable and easy to disassemble and replace. · The mixer is reasonably designed, with short mixing time, low consumption, low noise and long life of wearing parts.
2. Electric control system · The electrical control system consists of a computer host, display, printer, communication cable, etc. · The batching system adopts microcomputer centralized control. The operation data of the mixing station can be saved for more than 10 years, which is convenient for setting and management. · The formula can be expressed in numbers, which is convenient for users to identify, and the number of formulas can reach dozens. · In the case of being separated from automatic control, the manual operation system can still complete the control of the mixing station, such as batching, mixing, unloading and other tasks. · The strong current part of this system is self-contained and completely separated from the weak current part, which improves the anti-interference ability of the weak current and greatly simplifies the strong current part, with advanced performance, high reliability and more convenient maintenance.
3. Lifting system · The aggregate lifting system adopts a belt conveyor. The conveyor has an upper cover and a lower pocket, which can adapt to all-weather work.
4. Aggregate temporary storage hopper · The temporary storage hopper can temporarily store a can of aggregate, saving batching time and improving productivity.
5. Aggregate weighing system · The aggregate weighing system consists of: aggregate bin, rack, weighing hopper, aggregate conveyor, sensor, etc. System description: · The aggregate bin is loaded by a loader or a feeding belt conveyor. · An arc gate feeder is set under the aggregate bin, and the arc gate is opened and closed by a cylinder. Combined with microcomputer centralized control, accurate batching can be achieved. · A horizontal belt conveyor is set under the weighing hopper. After the aggregate batching is completed, it is sent to the temporary storage hopper on the roof by the horizontal belt conveyor and conveyed by an inclined belt to wait for unloading into the mixer with other materials.
6. Cement weighing system · The cement weighing system consists of a cement weighing hopper, a pneumatic butterfly valve, a sensor, etc. · The cement weighing adopts a fully sealed device, and the weighing hopper is weighed by 3 sensors. · The weighing hopper material door adopts a pneumatic butterfly valve, which is flexible to open and tightly sealed.
7. Fly ash weighing system · The fly ash weighing system consists of a fly ash weighing hopper, a pneumatic butterfly valve, a sensor, etc. · The fly ash weighing adopts a fully sealed device, and the weighing hopper is weighed by 3 sensors. · The weighing hopper material door adopts a pneumatic butterfly valve, which is flexible to open and tightly sealed.
8. Water weighing system · The water weighing system consists of: a user-built water pool, a water pump, a water weighing hopper, a pneumatic butterfly valve, etc. · Under the control of the control system, the water pump transports the water in the pool to the water weighing hopper through a submersible pump. When the sensor weighs to the preset value, the pump stops. When unloading, the unloading pump is turned on to make the water flow into the mixer. The water pump is used to supply water to speed up the water flow rate and spray evenly.
9. Liquid admixture weighing system · The liquid admixture weighing system consists of: an admixture storage tank, an admixture scale, a water pump, a sensor, etc. · Under the control of the control system, the admixture pump pumps out the admixture in the admixture box. When the sensor measures the preset value, the butterfly valve closes. · When unloading, the pneumatic butterfly valve opens, allowing the admixture to flow to the water weighing bucket and flow into the mixer together with the water.
10. Air circuit system · The pneumatic system consists of an air compressor, a cylinder, a solenoid valve, air circuit components, etc. The compressed air in the air compressor enters each branch after being purified, decompressed, and refueled by the air source treatment unit. The pressure in the air circuit should be maintained within the range of 0.7-0.9Mpa in normal working conditions.
11. Screw conveyor · The cement conveying adopts a fully sealed device, and the discharge port and the metering hopper are softly connected without affecting the metering accuracy. · The material receiving port is a universal ball joint, which can adjust the angle deviation and has good sealing performance. · The gap between the spiral blade and the cylinder is small, and the transmission efficiency is high.
13. Cement silo ·Quantity: According to customer needs System description: ·Anti-overflow device is installed on the top of the cement silo, through which cement is blown in, reducing the load pressure of the cement silo and preventing dust from polluting the air. The arch-breaking device is placed in the cone, combined with the air system and control system, which can automatically break the cement arch in real time or manually.
14. Control room ·Colored sandwich panels are used, which have heat preservation and insulation functions. Equipped with heating and cooling air conditioners. ·The control room is spacious and bright, with a wide field of vision ·The control console is designed based on ergonomic principles and is comfortable to operate
This table is only used as a reference for data provision. You can design different styles of display by yourself.